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Pinhole leaks in copper pipe

Entry in Choosing pipe and trouble · Updated · Written by the Know Your Pipes editors from the sources listed under References

Copper pipe pinhole leaks are small holes in copper water tube caused by pitting corrosion, a form of corrosion concentrated on a small area that penetrates the wall instead of thinning it evenly.[1] Small ones are hard to detect, especially in pipes that run through walls and ceilings.[1]

Pinhole leaks have been reported across the country but are more common in parts of some states, including Maryland, California, Florida and Ohio.[1] The Copper Development Association describes corrosive water conditions as very infrequent and notes that widespread copper use in a locality is good evidence the local water is not aggressive to copper.[2]

1 Causes

Researchers have offered several theories for pinhole leaks, and few causes are proven.[1] The Copper Development Association groups copper corrosion problems under six causes.[2]

Causes linked to copper corrosion
CauseWhat happensSource
Aggressive hard well waterPitting from high dissolved solids and dissolved gases[2]
Soft, acidic waterNo protective film forms; green staining[2]
High flow velocity or turbulenceErosion-corrosion, worsened by burrs and abrupt turns[2]
Poor workmanshipBurrs, overheated joints[2]
Excess or aggressive fluxResidue left inside pits the tube[2]
Aggressive soilOutside attack, such as in cinders[2]

Pitting waters typically have high total dissolved solids including sulfates and chlorides, a pH between 7.2 and 7.8, carbon dioxide above 10 ppm, and dissolved oxygen.[2] Excess solder flux left inside the tube can cause or worsen pitting, especially if joints were overheated and the residue hardened.[2] To limit erosion-corrosion and noise, the association recommends water velocities of no more than 5 to 8 ft per second, the lower figure for smaller tube, and warns that burrs left on cut tube ends create local turbulence.[2]

Microbes are another proposed cause. A 2014 study of copper tube from Santa Fe, New Mexico, where 95% of local leaks were in cold-water lines, found microbes resembling actinobacteria deep inside the pits and concluded that microbial induced corrosion is a possible cause.[3] The tube had leaked after about fifteen years of service.[3]

2 Diagnosis and responses

Aggressive water can be identified by chemical analysis, and a qualified water treatment professional can specify treatment; this generally means raising the pH and removing or combining the carbon dioxide.[2] For soft acidic water, raising the pH to about 7.2 or more usually solves the problem; on private wells, a common treatment is a bed of marble or limestone chips.[2] Home test kits cover only part of this picture: Quality Water Treatment's water hardness test kit (Quality Water Treatment has the same owners as this reference), for example, measures hardness, while a pitting assessment also needs pH, chloride, sulfate and dissolved-gas figures from a laboratory.

A leaking section can be cut out and replaced; where leaks recur, the options include spot repairs, water treatment and repiping with PEX or new copper tube; which pipe for which job outlines the trade-offs. An active leak is handled first as a water emergency; see burst pipe: first steps.

See also

  • Copper pipe types K, L and MThe three wall grades of copper water tube under ASTM B88, how to tell them apart and where each is normally used.
  • Lead-free solderSolder and flux with no more than 0.2% lead, the only kind allowed on US drinking-water plumbing since 1986.
  • Which pipe for which jobA job-by-job guide to the pipe materials used for water supply, service lines, drains, vents and gas, with their main limits.
  • Identifying the pipes in your houseColor, scratch, magnet and print-line clues that tell lead, galvanized steel, copper, PEX, CPVC, PVC and ABS apart.
  • Frozen pipes by materialHow PEX, CPVC, PVC and copper behave when the water inside them freezes, and why no pipe is freeze-proof.
  • Sunlight and UV limits for plastic pipeWhat sunlight does to PVC, CPVC, ABS and PEX pipe, how long PEX may be exposed, and how outdoor runs are protected.

References

  1. Ewa J. Kleczyk, Virginia Polytechnic Institute and State University, "Incidence and Costs of Pinhole Leak Corrosion and Corporate Cost of Capital Borrowing," doctoral dissertation (2008) — vtechworks.lib.vt.edu
  2. Copper Development Association, "The Copper Tube Handbook" (2006) — pages.mtu.edu
  3. T. D. Burleigh, C. G. Gierke, N. Fredj and P. J. Boston, "Copper Tube Pitting in Santa Fe Municipal Water Caused by Microbial Induced Corrosion," Materials (2014) — pmc.ncbi.nlm.nih.gov