Pinhole leaks in copper pipe
Entry in Choosing pipe and trouble · Updated · Written by the Know Your Pipes editors from the sources listed under References
Copper pipe pinhole leaks are small holes in copper water tube caused by pitting corrosion, a form of corrosion concentrated on a small area that penetrates the wall instead of thinning it evenly.[1] Small ones are hard to detect, especially in pipes that run through walls and ceilings.[1]
Pinhole leaks have been reported across the country but are more common in parts of some states, including Maryland, California, Florida and Ohio.[1] The Copper Development Association describes corrosive water conditions as very infrequent and notes that widespread copper use in a locality is good evidence the local water is not aggressive to copper.[2]
1 Causes
Researchers have offered several theories for pinhole leaks, and few causes are proven.[1] The Copper Development Association groups copper corrosion problems under six causes.[2]
| Cause | What happens | Source |
|---|---|---|
| Aggressive hard well water | Pitting from high dissolved solids and dissolved gases | [2] |
| Soft, acidic water | No protective film forms; green staining | [2] |
| High flow velocity or turbulence | Erosion-corrosion, worsened by burrs and abrupt turns | [2] |
| Poor workmanship | Burrs, overheated joints | [2] |
| Excess or aggressive flux | Residue left inside pits the tube | [2] |
| Aggressive soil | Outside attack, such as in cinders | [2] |
Pitting waters typically have high total dissolved solids including sulfates and chlorides, a pH between 7.2 and 7.8, carbon dioxide above 10 ppm, and dissolved oxygen.[2] Excess solder flux left inside the tube can cause or worsen pitting, especially if joints were overheated and the residue hardened.[2] To limit erosion-corrosion and noise, the association recommends water velocities of no more than 5 to 8 ft per second, the lower figure for smaller tube, and warns that burrs left on cut tube ends create local turbulence.[2]
Microbes are another proposed cause. A 2014 study of copper tube from Santa Fe, New Mexico, where 95% of local leaks were in cold-water lines, found microbes resembling actinobacteria deep inside the pits and concluded that microbial induced corrosion is a possible cause.[3] The tube had leaked after about fifteen years of service.[3]
2 Diagnosis and responses
Aggressive water can be identified by chemical analysis, and a qualified water treatment professional can specify treatment; this generally means raising the pH and removing or combining the carbon dioxide.[2] For soft acidic water, raising the pH to about 7.2 or more usually solves the problem; on private wells, a common treatment is a bed of marble or limestone chips.[2] Home test kits cover only part of this picture: Quality Water Treatment's water hardness test kit (Quality Water Treatment has the same owners as this reference), for example, measures hardness, while a pitting assessment also needs pH, chloride, sulfate and dissolved-gas figures from a laboratory.
A leaking section can be cut out and replaced; where leaks recur, the options include spot repairs, water treatment and repiping with PEX or new copper tube; which pipe for which job outlines the trade-offs. An active leak is handled first as a water emergency; see burst pipe: first steps.
See also
- Copper pipe types K, L and MThe three wall grades of copper water tube under ASTM B88, how to tell them apart and where each is normally used.
- Lead-free solderSolder and flux with no more than 0.2% lead, the only kind allowed on US drinking-water plumbing since 1986.
- Which pipe for which jobA job-by-job guide to the pipe materials used for water supply, service lines, drains, vents and gas, with their main limits.
- Identifying the pipes in your houseColor, scratch, magnet and print-line clues that tell lead, galvanized steel, copper, PEX, CPVC, PVC and ABS apart.
- Frozen pipes by materialHow PEX, CPVC, PVC and copper behave when the water inside them freezes, and why no pipe is freeze-proof.
- Sunlight and UV limits for plastic pipeWhat sunlight does to PVC, CPVC, ABS and PEX pipe, how long PEX may be exposed, and how outdoor runs are protected.
References
- Ewa J. Kleczyk, Virginia Polytechnic Institute and State University, "Incidence and Costs of Pinhole Leak Corrosion and Corporate Cost of Capital Borrowing," doctoral dissertation (2008) — vtechworks.lib.vt.edu
- Copper Development Association, "The Copper Tube Handbook" (2006) — pages.mtu.edu
- T. D. Burleigh, C. G. Gierke, N. Fredj and P. J. Boston, "Copper Tube Pitting in Santa Fe Municipal Water Caused by Microbial Induced Corrosion," Materials (2014) — pmc.ncbi.nlm.nih.gov