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CPVC pipe

Entry in PEX and plastic supply pipe · Updated · Written by the Know Your Pipes editors from the sources listed under References

CPVC pipe is rigid plastic water pipe made from chlorinated polyvinyl chloride, a PVC that has been further chlorinated so it can carry hot water under pressure.[1] It was introduced for drinking-water plumbing in 1959 and is accepted in all of the model plumbing and mechanical codes for hot and cold water, fire protection, chilled water and hydronic heating.[1]

The house-plumbing form is CPVC tubing made to ASTM D2846, which shares outside diameters with copper tube.[1][2] CPVC is also made in iron pipe sizes from 1/2 in to 24 in, in Schedule 40, Schedule 80 and SDR wall types, mainly for commercial and industrial work.[1]

1 Material

CPVC is made by adding chlorine to PVC in a water slurry or fluidized-bed reaction started by ultraviolet light, then compounding the result for pipe.[1] The extra chlorine raises its temperature limit and improves its fire and chemical resistance compared with PVC Schedule 40, which is not used for hot water.[1] The Plastics Pipe Institute calls CPVC immune to chlorine degradation, even at temperatures up to 200°F.[1]

2 Sizes and ratings

Water-distribution CPVC is made in 1/2 in to 2 in nominal sizes to SDR 11, so its wall is about one-eleventh of its outside diameter and every size has the same pressure rating.[1][3] Standard hydrostatic ratings are 400 psi at 73°F and 100 psi at 180°F.[1] One manufacturer's specification limits its system to pressure service at no more than 180°F at 100 psi.[2]

SDR 11 CPVC tube dimensions (CTS)
Nominal sizeOutside diameterAverage inside diameter
1/2 in0.625 in0.485 in
3/4 in0.875 in0.713 in
1 in1.125 in0.921 in
1-1/2 in1.625 in1.329 in
2 in2.125 in1.739 in

Dimensions from one maker's installation guide.[3] The outside diameters are the same as those of copper tube of the same nominal size.[1][3]

3 Joining

CPVC is joined by solvent welding: a cement that meets ASTM F493 softens the pipe and fitting socket so they fuse.[2] Some cements are labeled "one-step" and may be used without primer; two-step cements require primer, and one maker's specification calls for ASTM F656 primer where local code requires it.[2][3] Joints need cure time before a pressure test, longer in cold weather.[3]

Threaded and compression connections to metal need care. One installation guide recommends transition fittings for all hot-water connections and says plastic male threads are not recommended on hot lines because temperature swings can cause a drip leak.[3] See transition fittings.

Safety

CPVC must never be pressure tested with compressed air or gas, or used to carry them; makers warn this can cause explosive failure and serious injury.[2]

4 Handling and installation limits

CPVC is rigid and lacks the mechanical strength of metal, so it should not be stepped on or have objects dropped on it.[3] Some chemical products damage it, including certain fire-stopping materials, thread sealants and plasticized vinyl products, so makers ask for compatible products only.[2]

Sunlight is another limit. One maker advises covering stored pipe with a non-transparent material and applying latex paint to any CPVC installed outdoors.[3] More is in sunlight and UV limits.

CPVC expands about 4 in per 100 ft for a 100°F temperature rise, so straps should hold it loosely and long hot runs need offsets.[3] The same guide calls for supports every 3 ft on horizontal runs of 1 in and smaller and every 4 ft on larger sizes.[3] At a gas water heater it calls for at least 6 in of metal nipple or connector between heater and CPVC; some jurisdictions require metal connectors on electric heaters as well.[3]

See also

  • PVC Schedule 40 pipeWhite rigid PVC pipe made to ASTM D1785; used for cold-water pressure lines outside the house and, when dual-marked, for drains.
  • Polybutylene pipeGray, flexible plastic water supply pipe used in US homes from the late 1970s; leaks and class actions ended its use.
  • Nominal pipe size, CTS and IPSWhy pipe sizes are names rather than measurements, and how the CTS and IPS outside-diameter systems differ for the same nominal size.
  • NSF/ANSI/CAN 61The health-effects standard for products that touch drinking water: what NSF 61 tests, what it covers and where codes require it.
  • Push-fit fittingsFittings that seal by pushing tube into an O-ring and locking device; covered by ASSE 1061 for PEX, copper, CPVC and PE-RT.
  • Kitec pipeMultilayer plastic-aluminum water pipe with brass fittings made by IPEX; its fittings were prone to dezincification and leaks.

References

  1. Plastics Pipe Institute, "TN-62 Suitability and Fitness of Chlorinated Polyvinyl Chloride (CPVC) Piping Systems for Commercial Building Applications" (2026) — plasticpipe.org
  2. Charlotte Pipe and Foundry, "Submittal for Charlotte Pipe CPVC Copper Tube Size (CTS) FlowGuard Gold Hot and Cold Domestic Water Distribution System" (2026) — charlottepipe.com
  3. Wavin, "FlowGuard Gold CPVC Installation Guide" (2023) — blog.wavin.com