PEX expansion fittings
Entry in Joining methods · Updated · Written by the Know Your Pipes editors from the sources listed under References
PEX expansion fittings are cold expansion fittings that join PEX tubing by stretching the tube end, slipping the fitting in, and letting the tube's elastic "memory" shrink it back tightly over the fitting.[3] No heat, solder or crimp ring is involved.
Two ASTM standards cover the method. ASTM F1960 uses a PEX reinforcing ring over the tube end, and ASTM F2080 uses a metal compression sleeve drawn over the joint after the tube has shrunk onto the fitting.[3]
1 How the joint is made
In an F1960 joint, a PEX ring is placed over the tube end and an expander tool stretches the tube and ring together.[3] The fitting goes into the enlarged end, and over a short time the tube and ring recover toward their original size and grip the fitting's ribs.[3] One maker summarizes it as holding the fitting in place until the tube and ring memory secure the connection.[4]
In an F2080 joint, the tube is expanded and pushed over an oversized fitting, it shrinks down, and a tool then pulls a metal sleeve over the joint to compress the tube onto the fitting.[3]
Expansion relies on the tube being able to stretch and recover, which is why the method is mainly used with PEX-A tubing. One maker's F1960 fittings are designed for its PEX-A tubing and are not to be used with that maker's other PEX product.[4] Another maker's rings are listed for PEX-A plumbing systems with a degree of crosslinking of 70% to 89%.[5]
| Feature | ASTM F1960 | ASTM F2080 |
|---|---|---|
| Part over the joint | PEX reinforcing ring[1] | Metal compression sleeve[2] |
| PEX sizes covered | 3/8 in to 3 in[1] | 3/8 in to 2 in[2] |
| Rating | 100 psi up to 180°F[1] | 100 psi up to 180°F[2] |
| Tools | Expander[3] | Expander and sleeve tool[3] |
F1960 lists residential and commercial drinking water, sealed central heating and under-floor heating among its uses.[1] F2080 adds municipal service lines, radiant and hydronic heating, snow and ice melting, and geothermal piping.[2] Both standards also cover PE-RT tubing.[1][2]
2 Tools, cold weather and faults
With a working tool and correct technique, the stretch on the tube is even, leaving no path for leaks.[4] One maker calls for a 1/8 turn between expansions and says manual tools are not recommended for its system.[4] Another says to rotate its manual expander a quarter turn after each expansion to prevent grooves, and to allow no more than 1/16 in of ring overhang past the tube end on rings without a stop.[5]
Cold slows the shrink-back. One maker says to keep rings at about 55°F or warmer so they expand evenly, and to expand slowly and only as far as needed in cold conditions.[4] Another says its connections must be made above 5°F.[5]
The same instructions list the usual causes of a bad joint: a tube that was not cut square, a fitting not pushed fully into the expanded tube and ring, a ring that does not fully cover the tube end, and a cut or grooved sealing barb.[4] That maker states its fittings are reusable if the barb is undamaged.[4]
3 Related methods
Expansion fittings have a different shape from the insert fittings used with PEX crimp rings and PEX clamp rings, so the two families are not interchangeable at the same joint. General properties of the tubing are covered under PEX pipe.
Video
A PEX maker's animation of how an expansion joint is made and why the pipe shrinks back tight around the fitting. From the Uponor North America channel; nothing loads from the video site until you press play.
See also
- PEX pipeFlexible cross-linked polyethylene tubing for hot and cold water, rated 100 psi at 180°F and joined with mechanical fittings.
- PEX clamp (cinch) ringsStainless steel bands with a tab, closed by a ratcheting tool over PEX insert fittings; an ASTM F2098 alternative to copper crimp rings.
- PEX-A pipePEX tubing cross-linked by the peroxide (Engel) method during extrusion; the type used with cold-expansion fittings.
- PEX crimp ringsCopper rings squeezed around PEX over a ribbed insert fitting; made to ASTM F1807 or F2159 and checked with a go/no-go gauge.
- Push-fit fittingsFittings that seal by pushing tube into an O-ring and locking device; covered by ASSE 1061 for PEX, copper, CPVC and PE-RT.
- Copper press fittingsCopper or bronze fittings with a rubber sealing element, crushed onto copper tube by a powered press tool; made to ASME B16.51.
References
- ASTM International, "ASTM F1960-22 Standard Specification for Cold Expansion Fittings with PEX Reinforcing Rings for Use with PEX and PE-RT Tubing" — store.astm.org
- ASTM International, "ASTM F2080-19 Standard Specification for Cold-Expansion Fittings with Metal Compression-Sleeves for PEX Pipe and SDR9 PE-RT Pipe" — store.astm.org
- Plastics Pipe Institute and Plastic Pipe and Fittings Association, "Design Guide: Residential PEX Water Supply Plumbing Systems, Chapter 5 – Joining Methods" (2013) — plasticpipe.org
- Watts, "Instructions for Installing ASTM F1960 Expansion Fittings, IOM-WP-F1960Fittings" (2018) — watts.com
- Uponor, "Submittal: ProPEX Rings, Red" — uponor.com